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Gigantor was pulled off the road to be slightly modified for
Tuff Truck 2002. Lack of free time and the fact that the job was a lot
bigger than first estimated resulted in this project taking approximately
12months. |
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As a result of careful planning and constant hounding from
the wife to spend time doing family things, the project was finally
finished May 2003. |
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Things could be better, but all I want to do is drive it and
have fun now. The only problem I will probably experience is the fact that
the front doesn't travel and respond as good as the rear. The A-frame is
so flexible the front really only works under pressure......like in this
shot where it's lifted from the rear. |
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Even at this height, the truck is very stable as you can see
there isn't much body roll.....its all travel. Some reckon you can have
too much travel, but I reckon this is just the right amount. The back
stops traveling before it passes the centre point of the truck, I think if
it went beyond the centre things than may get a bit tricky. |
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I have experimented and lifted the truck higher from this
view and eventually the right wheel leaves the ground, I think this is
good rather than the passenger front leaving the ground which would
result in a potential roll over. |
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90 percent of the work was done by myself and brother in-law,
although the rear spring drop outs were done by Macquarie 4x4. The drops
out are great....they are a solid shaft attached to the top of the spring
which glides through a hemispherical bearing. The shaft protrudes into the
rear cab, but you have to give a bit to have a bit.....he he he . |
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Hear you can see clearly the drop out working, shocks are
set up perfect for optimum travel. Even at the angle these shocks are
mounted at, they don't perform to bad on the road...just wind up the
rancho adjustment and make them harder. The A-frame has been performed by
the use of the std upper arm mounts. Its only a short A-frame but for
articulation this is all you need. |
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The 5-link has been changed from the previous design, this
five link was designed by me, but parts made by a local fitter and welding
done by the brother in-law. The design works really good and best of all
drives and steers great on the road. The lower arms use existing diff
mounts and Johnny joints at chassis end. The top arms have new mounts on
top of the diff housing and again use Johnny joints at chassis end. |
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Ranchos seem to give good travel and as you can see guides
have been made so the spring doesn't fall away as they slide up and down
to reseat. |
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These are top and lower control arms for the 5 link. At the chassis
end both arms use Johnny joints. Best thing since slice bread, these
joints are a hard nylon which are fully adjustable/greaseable and can
easily be rebuilt. Unlike your Rose joint that wear and give that metal to metal
filling, these are far superior. |
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The five link working, check out those Johnny
joints twisting. |
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Notice the claws don't foul the chassis rail, plenty of
clearance, thanks to the 3" wheels spacers. |
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Notice I have reversed the Baja Claws on the front, this
performs better off road as the claw bites harder, especially if you turn
the wheel the side lugs grips and pulls the front of the vehicle up and
over the obstacle so much easier. Although in the mud for obvious reasons,
they should be swapped back around.
It doesn't drive to bad on the road like this, or at least I don't
notice any change.
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The drag link damper fixed all problems concerning bump
steer and tracking. She drives like it's on rails now. Note also there is
no steering dampers.....not required once the drag link damper was
installed. Also at this angle you can see the Johnny joints working hard. |
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Looking at this shot, it may pay me to clamp the bottom of
the front springs. |
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Misc shot |
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Misc shot |
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Gigantor Rollover
Nissan Trials
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Gigantor Will Return
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Gigantor will be REBUILT
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